Phone: +91 99714 16253

Quality Process

At LOTUS, our team of skilled and experienced engineers are involved in the project from start to finish to ensure that the materials and methods used meet or exceed the customers’ expectations. We utilize advanced tools and techniques that achieve results with cost efficiency.

As part of our product development process, we employ a thorough Advance Product Quality Planning (APQP) system that focuses on identifying potential issues and analyzing the effects of process failures. Our engineers use cutting-edge methods to simulate the mold-filling and solidification process to create virtual cast parts that are optimized for quality and free of defects.

In production, we implement a three-point quality check system to maintain quality control and prevent defects from progressing to the next stage. The system includes In-Process Inspection, Final Inspection and Pre-Dispatch Inspection. Our casting and machining facility is equipped with a full range of workstations, highlighting our commitment to quality.

 

Cad systems

  • NX CAD & CAM- Siemens

Data exchange formats

  • STEP 3D
  • IGES 3D
  • DWG 2D

Simulation software

  • Magmasoft 5.4

ERP

  • SAP B1 HANA

MEASURE-TEST-DOCUMENT

Metal & Moulding Material

  • Simulation Software- Magmasoft 5.4
  • Thermo analysis
  • Fully equipped Sand testing laboratory
  • Metal Analyzer-Foundry Master Germany
  • Microscopy
  • Density Index Analyzer
  • Tensometer and Die coat thickness and viscosity tester

Physical properties

  • Hardness testing
  • Tensile testing
  • X- ray testing
  • Pressure test for leakage
  • Ultrasonic testing

Measuring

  • Zeiss Contura G2 CMM with scanning facility
  • 3D scanner- GOM (Germany)
  • Mahr Marsurf XC2 for contour measurement
  • Mitutoyo SJ410 surface roughness tester

Tool support system

  • Shrink Fit Machine-Haimer (Germany)
  • Tool Pre Setter – Zoller (Germany)